Flare Gas Recovery

Efficient Recovery and Reuse of Flare Gas with Engineered Flare Gas Recovery Systems.

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Flare gas recovery system for capturing and reusing waste gas from flare lines

Overview

Our Flare Gas Recovery Systems (FGRS) are engineered to capture, compress, and recover excess hydrocarbon gases that would otherwise be flared. By redirecting flare gas back into the process or fuel systems, FGRS reduces emissions, improves energy efficiency, and enhances operational control. Developed using CRA’s expertise in gas handling, compression, and combustion systems, FGRS are delivered as fully integrated, skid-mounted solutions. Designed to handle highly variable flow rates, pressures, and gas compositions, these systems ensure stable flare header pressure control while maximizing gas recovery and maintaining safe flare operation.

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Key Benefits

Here’s how they keep your operations safe, efficient, and

1
Reduced Flaring Emissions

Captures and recovers excess flare gas, significantly reducing routine and non-routine flaring.

2
Energy Recovery & Reuse

Recovered gas can be reused as fuel or process gas, improving overall plant efficiency.

3
Stable Flare Header Control

Maintains controlled flare header pressure under fluctuating operating conditions.

4
Improved Operational Safety

Reduces continuous flaring while ensuring immediate flare availability during upset conditions.

5
Engineered with Precision

Careful system integration ensures reliable performance across wide turndown and load variations.

Projects That Push Boundaries

See how we turn hard problems into high-performance infrastructure.

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The CRA Edge

With decades of flare system expertise, CRA goes beyond equipment — we deliver full solutions.

Proven Mastery

Decades of experience in flare systems, gas recovery, and combustion engineering.

In-House Strength

Integrated process, compression, combustion, and controls engineering under one roof.

Global Compliance

Designed to meet environmental regulations and applicable API, ASME, and ISO standards.

Tailored Solutions

Each FGRS is engineered to suit site-specific flare conditions and operating philosophy.

Applications

See how we turn hard problems into high-performance infrastructure.

Routine and Continuous Flare Gas Recovery
Refinery & Petrochemical Flare Headers
Fuel Gas Recovery & Conditioning
Integration with Existing Flare Systems
Intermittent & Variable Flare Loads
Process Unit Relief & Vent Streams
Emergency & Upset Flow Management

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Our Resources

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Tecnical Datasheet
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Tecnical Datasheet
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Tecnical Datasheet
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Tecnical Datasheet
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Frequently Asked Questions

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