Gas Compression Skid

Smooth, Continuous, and Compact Gas Compression Skids for Industrial Applications

Gas compression skid with compressor, piping, and controls for pressurising process gas.
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Gas Compression Skid
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Overview

Modular compression for stable, low-pulsation gas delivery

Our Gas Compression Skids are engineered systems designed to compress and stabilise low to medium pressure gas streams in continuous industrial operations. These systems deliver steady flow with minimal pulsation, making them well suited for vapour recovery, fuel gas, and process gas applications. Backed by CRA’s process and mechanical engineering expertise, the compression skids integrate the compressor, driver, piping, instrumentation, and controls into a single modular package. The design emphasises smooth operation, compact footprint, and reliable performance when handling variable gas compositions and fluctuating flow conditions.

Operation

Continuous duty

Pulsation

Low

Pressure Range

Low to medium

Mount

Single skid package

Technology Explained

What is a Gas Compression Skid?

A gas compression skid is a modular, skid-mounted system that compresses and stabilises low to medium pressure gas streams for continuous industrial operations, integrating the compressor, driver, piping, instrumentation, and controls into a single package.

How it works

Gas moves through inlet conditioning, compression, and pulsation control in sequence before it leaves the skid at the required discharge pressure.

1
Inlet Conditioning

Gas enters the skid through inlet scrubbing and filtration, removing liquids and particulates before it reaches the compressor.

2
Compression

The conditioned gas passes through the compressor stage, where pressure is raised to the required discharge level.

3
Pulsation Control

Pulsation dampeners and piping layout minimise flow disturbances downstream of the compressor.

Key Benefits

1
Smooth Compression Performance

Steady, low-pulsation compression protects downstream equipment and improves process stability.

2
Continuous Duty Operation

Designed for uninterrupted service in applications with variable gas flow and composition.

3
Compact Modular Design

Skid-mounted construction minimises space requirements and simplifies transport and installation.

4
Low Maintenance Characteristics

Simple mechanical layouts support long service life with reduced routine maintenance.

5
Engineered with Precision

Careful equipment selection and system integration support efficient and reliable operation.

Projects That Push Boundaries

See all Case Studies
Biogas compression skid engineered by CRA for long-distance pipeline transport at a dairy processing facility in Oman.
Biogas
Biogas Compression Skid for Pipeline Transport & Energy Recovery
Dairy Biogas Plant, Oman
Oman

Purpose-built for remote dairy site conditions with gas delivery to a distant utilisation point.

443

Nm³/hr

Duty + standby

Configuration

Dairy biogas

Service
Read case study
Rotary vane biogas compressor package supplied by CRA for digester gas mixing at a municipal STP in Bangalore.
Biogas
Rotary Vane Biogas Compressor Package for Municipal Digester Gas Mixing
Municipal STP, Bangalore
Bangalore, Karnataka, India

Rotary vane compressor units engineered for continuous digester gas recirculation at a municipal STP.

2,700

m³/hr

Gas mixing

Duty

Rotary vane

Compressor
Read case study
Biogas processing package for digester gas at a Delhi Jal Board sewage treatment plant.
Biogas
Biogas Processing Package: H2S Scrubbing, Dehumidification and Gas Boosting
Delhi Jal Board
Delhi, India

Complete gas conditioning train transforming raw digester gas into clean, usable fuel for a city utility.

1200

Nm³/hr

<100 ppm

H₂S

Scrubber + dryer

Package
Read case study
Sequential digester biogas mixing system installed by CRA at Naini-I STP, Adani wastewater facility in Uttar Pradesh.
Biogas
Sequential Biogas Mixing System Across Three RCC Digesters
Adani
Naini, Prayagraj, India

Continuous recirculation with automated gas distribution and no mechanical mixers inside the digesters.

3

Digesters

Naini STP

Site

72 hours

Performance test
Read case study
See All Case Studies

The CRA Edge

Proven Mastery

Decades of experience in gas handling, compression, and combustion systems.

In-House Strength

Integrated process, mechanical, and controls engineering under one roof.

Global Standards

Designed to meet API, ASME, ISO, IEC, and project-specific standards.

Tailored Solutions

Each compression skid is engineered to suit the actual process conditions of the site.

Applications

Vapour Recovery Units (VRU)
Fuel Gas Boosting
Gas Recycling & Reuse Systems
Flare Gas Recovery Systems (FGRU)
Low Pressure Process Gas
Emergency & Upset Gas Management

Frequently Asked Questions

What does a gas compression skid do?

A gas compression skid raises and stabilises the pressure of a low or medium pressure gas stream so that it can be used as fuel gas, recovered from a vapour recovery or flare gas recovery system, or fed into a downstream process instead of being vented or flared. The compressor, driver, piping, instrumentation and controls are mounted on one frame as a single package. CRA designs the skid for steady, low-pulsation flow and continuous duty, which protects downstream equipment and keeps the process stable when gas composition and flow vary.

Which applications use a gas compression skid?

Gas compression skids are used in vapour recovery units, flare gas recovery systems, fuel gas boosting, low pressure process gas handling, gas recycling and reuse systems, and emergency or upset gas management. These streams often carry a variable composition and a fluctuating flow, so the skid is engineered around low-pulsation, continuous-duty compression and a control scheme that follows the actual load. CRA applies the same engineering to biogas boosting, where it has always used roots (twin-lobe) blowers for low pressure duty.

How is a gas compression skid sized for a site?

A gas compression skid is sized from the inlet pressure, the required discharge pressure, the gas composition and the flow range the site actually sees, including turndown and upset cases. Composition swings, which are common in biogas and process gas streams, affect compressor selection, cooling duty and turndown, so CRA designs around the real operating envelope and does not work from a catalogue rating. The compressor, driver, piping and cooling are then matched to each other on the skid.

Which compressor types are used on CRA gas compression skids?

CRA selects the compressor type for the duty. Rotary vane compressors suit wet, dirty or sour low pressure gas such as vapour recovery and biogas. Liquid ring and screw compressors are used for flare gas recovery and higher sustained flows, and roots (twin-lobe) blowers are used for low pressure biogas boosting. Reciprocating compressors are applied where high discharge pressure is required. The driver, piping, cooling and controls are then packaged around the selected machine.

What standards do CRA gas compression skids follow?

CRA gas compression skids are engineered to API, ASME, ISO and IEC requirements as applicable, together with any project-specific specification covering the pressure boundary, piping, electrical and controls scope. The exact code set depends on the destination market and the compressor technology used. CRA is ISO 9001 certified through TÜV NORD, and process, mechanical and controls engineering are done in-house in Noida with CRA's own fabrication, so the agreed standard set is applied across the full skid.

Custom engineered. Properly scoped.

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