Biogas Upgrading System

Clean, Compact, and Efficient Biogas Upgrading

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Overview

CRA’s Biogas Upgrading System refines raw biogas into high-purity biomethane (RNG) using advanced multi-stage membrane technology. With in-house expertise in H₂S scrubbing (chemical & biological) and compression, our systems deliver a methane concentration of over 98%. Designed to be compact, modular, and low-maintenance, they ensure efficient and sustainable operation for grid injection, transportation fuel, or industrial use.

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Key Benefits

Here’s how they keep your operations safe, efficient, and

1
High Purity Output

Achieves >98% methane with <0.5% CO₂, enabling direct grid injection or vehicle fuel use

2
Low OPEX Operation

Dry membrane process minimizes energy, water, and chemical consumption

3
Complete In-House Build

Upgrading, H₂S scrubbing, and compression engineered under CRA’s roof

4
Modular & Flexible

Containerized or skid-mounted for easy deployment and scalability

5
Sustainable & Future-Ready

Supports RNG, Bio-CNG, and Bio-LNG pathways for decarbonization goals.

Projects That Push Boundaries

See how we turn hard problems into high-performance infrastructure.

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The CRA Edge

With decades of flare system expertise, CRA goes beyond equipment — we deliver full solutions.

Proven Expertise

Decades of gas processing experience with reliable project delivery

In-House Strength

End-to-end design, R&D, and manufacturing under one roof for speed and quality

Global Compliance

ISO 9001, ASME Standards, API certification, and CE marking

Tailored Solutions

Customized designs meet your exact process needs and strictest regulations

Applications

See how we turn hard problems into high-performance infrastructure.

Bio-CNG
Grid Injection (RNG)
Waste-to-Energy Conversion
Bio-LNG
Industrial Heating & Boilers
Power & Energy Utilities

Our Clients

Our Resources

Get all the technical details and resources you need in one place.

Tecnical Datasheet
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Tecnical Datasheet
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Tecnical Datasheet
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Tecnical Datasheet
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Frequently Asked Questions

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How does membrane-based biogas upgrading work?

Selective membranes separate CO₂ from CH₄ achieving >98% purity.

 

Process: Multi-stage membrane separation | CO₂ permeates through | CH₄ retained as product | Dry process (no water/chemicals)

 

Advantages: Compact footprint | Low OPEX | Modular/scalable | Minimal utilities

What are the key differences between biogas upgrading technologies?

Membrane: >98% CH₄ | Dry process | Compact | Low opex | CRA specialty

 

PSA: >98% CH₄ | Dry process | Higher capex | Good for large scale

 

Water scrubbing: >97% CH₄ | Wet process | Water consumption | Wastewater treatment needed

 

Chemical scrubbing: >99% CH₄ | Chemicals required | Higher opex

When is a Biogas Upgrading System necessary and what purity can it achieve?

Necessary for grid injection (RNG) or vehicle fuel (Bio-CNG) requiring >98% CH₄ purity.

 

Applications: Pipeline injection | CNG vehicles | High-value energy sales | Carbon credits

 

CRA membrane upgrading: >98% CH₄ | <0.5% CO₂ | <4 ppm H₂S | Compact modular design

Are these FAQ answers guaranteed for my specific application?

No. The information in these FAQs is for general guidance only. Every application is unique, and actual performance depends on your specific process conditions, site requirements, and operating parameters. Detailed engineering analysis of your process data is required to provide accurate specifications and performance guarantees. Contact CRA's engineering team for a comprehensive proposal tailored to your specific needs.

What is the typical treatment train for biogas-to-Bio-CNG or RNG production?

Step 1: H₂S Removal - Chemical or biological scrubber to <10 ppm

Step 2: Polishing - Activated carbon to <0.1 ppm H₂S, remove siloxanes

 

Step 3: Dehumidification - Remove moisture to -20°C dewpoint

 

Step 4: Upgrading - Membrane or PSA to >98% CH₄

 

Step 5: Compression - To pipeline pressure (100-1000 psig) or CNG (3600 psig)

 

CRA provides complete integrated systems from digester to dispensing.

Custom engineered. Properly scoped.

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