Flame Front Generator Igniter
High-Performance Flame Front Igniters for Critical Flare Reliability
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Overview
Our Flame Front Generator (FFG) igniters use precision-engineered fireball ignition technology to deliver dependable flare pilot ignition at distances exceeding 100+ meters. Designed for continuous performance in extreme industrial environments, each system features exact air-fuel metering to produce a stable, high-energy flame front. Available in fully automated or manual configurations, our FFG solutions are high-end, custom-built rigs tailored for optimal ignition reliability, seamless retrofits, and long operational life.
Key Benefits
Decades-proven ignition method enhanced for greater energy output and extended reach
Ignites pilots over 100+ meters away without spark degradation or delay
Tailored to site requirements for optimal flare ignition in any operational scenario
Offered in manual or automatic setups with smooth integration into existing systems
Engineered to maintain ignition assurance through heat, vibration, and weather extremes
The CRA Edge
Over 30 years designing flare ignition systems that meet the highest standards of safety and reliability
Precision combustion metering and robust design ensure consistent ignition in the harshest environments
Installed in 25+ countries, backed by responsive technical assistance and on-site service
Each FFG rig is tailored to site-specific fuel composition, flare setup, and operational needs
Applications
Frequently Asked Questions
How do operators manage odour and harmful gases from biogas plants?
Odour mainly comes from hydrogen sulfide (H₂S) and volatile organic compounds. Biological scrubbers, activated carbon filters, and advanced membrane systems can remove >98% of these impurities, ensuring both compliance and community acceptance.
Why are flares considered critical in biogas plants?
Flares aren’t just backup devices — they are essential safety systems. In case of excess gas, pressure build-up, or equipment failure, a flare safely combusts methane and other gases, preventing leaks, explosions, and environmental damage.