Rotary Vane Biogas Compressor Package for Municipal Digester Gas Mixing

SUEZ India P. Ltd
Bangalore, Karnataka, India

Ro-Flo rotary vane compressor units engineered for continuous digester gas recirculation at a municipal STP.

2,700
m³/hr
2.15 barG
Discharge
585 RPM
Speed
Ro-Flo rotary vane biogas compressor package supplied by CRA for digester gas mixing at the V-Vally STP, Bangalore.
The Overview
SUEZ India P. Ltd
Client
Wastewater / Biogas
Sector
Digester gas mixing
Application
Commissioned
Status
V-Vally STP, Bangalore
End Client
2,700 m³/hr per unit
Capacity

CRA supplied Ro-Flo rotary sliding vane biogas compressor units for digester gas mixing at the V-Vally sewage treatment project in Bangalore, for SUEZ India P. Ltd. Each unit is a Ro-Flo Model 19S rated at 2,700 m³/hr, running at 585 RPM and discharging at 2.15 barG, and was supplied as a complete, integration-ready package built to reuse the client's existing motor for safe, unattended gas recirculation.

The Challenge

Reliable Digester Gas Recirculation for Continuous Municipal STP Operation

The V-Vally STP required a compression solution that could:

  • Deliver continuous, unattended digester gas recirculation in hazardous area duty
  • Integrate with the client’s existing motor and site infrastructure rather than a full new drive train
  • Hold stable flow and discharge pressure under continuous municipal operating conditions
  • Meet fixed flanged connection sizing (10″ inlet / 8″ outlet) for a straightforward site tie-in

Our Solution

Ro-Flo Rotary Vane Compressor Package Built Around Existing Site Infrastructure

CRA engineered and supplied a Ro-Flo rotary sliding vane compressor package matched to the client’s existing motor and site conditions.

Core Components Delivered:

  • Ro-Flo Model 19S compressor: 2,700 m³/hr flow rate, running at 585 RPM and discharging at 2.15 barG
  • Liquid Cooling System: 60/40 glycol/water circuit for continuous-duty thermal management
  • Mechanical Fit-Out: angled check valve, lubricator drive sheave, and lube pump system
  • Site-Ready Connections: flanged 10″ inlet / 8″ outlet sizing for direct site integration

The package reuses the client’s existing motor, keeping the scope integration-ready rather than requiring a full new drive train.

Results

Continuous, Unattended Digester Gas Mixing in Commissioned Service

The compressor package was commissioned and integrated with the client’s existing motor and control infrastructure, delivering continuous, unattended gas recirculation for digester mixing at the V-Vally STP. Stable flow and discharge pressure are maintained under normal municipal operating conditions, with the liquid cooling system supporting reliable continuous-duty performance.

Conclusion

Proven Ro-Flo Compression Capability for Municipal Biogas Applications

This project reflects CRA’s ability to deliver integration-ready gas compression skid packages for municipal digester gas mixing, built around a client’s existing infrastructure for a fast, low-disruption site tie-in.

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