CBG Gas Train

A complete gas train that takes raw biogas through scrubbing, drying, upgrading and compression to 250 bar for CBG cascades.

CBG Gas Train
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Overview

One gas train from raw biogas to 250 bar

CRA supplies the complete CBG gas train as one engineered package: H₂S scrubbing, gas conditioning, membrane upgrading, compression to 250 bar and metering. Every stage is sized from the same gas data and engineered by one team, so the plant has one supplier responsible for gas quality from the digester to the cascade.

Compression

Up to 250 bar

Product gas

IS 16087:2025

Methane slip

Below 1%

Scope

Raw biogas to cascade

Technology Explained

What is a CBG gas train?

A CBG gas train is the set of process stages between a biogas plant's digester and its CBG cascade. It cleans and dries the raw biogas, separates the carbon dioxide to make biomethane, and compresses the gas for storage and sale. Each stage depends on the one before it, so the train works best when it is designed as one system.

How it works

Raw biogas passes through five stages, with a flare for excess and off-spec gas.

1
H₂S scrubbing

A chemical scrubber with biological regeneration removes the H₂S, with polishing where needed.

2
Gas conditioning

Dehumidification and moisture removal protect the membranes and compressors.

3
Membrane upgrading

Multi-stage membranes separate the carbon dioxide and recover the methane.

4
Compression

Compressors take the biomethane up to 250 bar for the cascades.

5
Metering and flaring

The CBG is metered for sale, and a flare takes excess and off-spec gas.

Key Benefits

1
One Supplier

Scrubbing, drying, upgrading, compression and metering come from one supplier with one design basis.

2
Scrubbing Included

Bulk H₂S removal and polishing protect the membranes and compressors downstream.

3
Pipeline Quality Gas

Membrane upgrading produces gas with more than 98% methane for CBG.

4
One Control System

The whole train runs under a single control system with one operator interface.

5
Skid-Mounted

Stages are built as skids, which shortens site installation and commissioning.

Projects That Push Boundaries

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The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and flare engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Press mud CBG plants
Agricultural residue CBG
Sewage gas to CBG
Cascade filling
Distillery spent wash CBG
Municipal solid waste CBG
Cattle dung CBG
Pipeline injection

Frequently Asked Questions

Get all the technical details and resources you need in one place.

What does the CBG gas train include?

It includes H₂S scrubbing, gas drying, membrane upgrading, compression to 250 bar and metering, engineered together as one package.

Why buy the train from one supplier?

Each stage depends on the one before it. A single supplier gives one design basis, one control system and one point of responsibility for gas quality.

Can CRA supply part of the train?

Yes. CRA supplies each stage on its own as well, and can match it to equipment already at site.

What data does CRA need for an offer?

CRA needs the raw biogas flow range, its composition including H₂S, the required CBG output and the site conditions.

Does the train suit seasonal feedstocks?

Yes. CRA designs the train for the plant's flow range, including the low flows at the start and end of a season.

Frequently Asked Questions

What does the CBG gas train include?

It includes H₂S scrubbing, gas drying, membrane upgrading, compression to 250 bar and metering, engineered together as one package.

Why buy the train from one supplier?

Each stage depends on the one before it. A single supplier gives one design basis, one control system and one point of responsibility for gas quality.

Can CRA supply part of the train?

Yes. CRA supplies each stage on its own as well, and can match it to equipment already at site.

What data does CRA need for an offer?

CRA needs the raw biogas flow range, its composition including H₂S, the required CBG output and the site conditions.

Does the train suit seasonal feedstocks?

Yes. CRA designs the train for the plant's flow range, including the low flows at the start and end of a season.

Custom engineered. Properly scoped.

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