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Industry Challenges

Sugar mills and distilleries produce biogas from press mud and spent wash. This gas carries far more hydrogen sulphide than most biogas, and its flow follows the crushing season. The four points below are the main problems these plants face.

Very High H₂S

Spent wash biogas can carry 2 to 3 percent hydrogen sulphide by volume, many times the load of agricultural biogas, so it needs a bulk desulphurisation stage before any other equipment.

Seasonal Gas Flow

Gas production rises and falls with the crushing season and distillery campaigns, so scrubbers, flares and compressors have to work across a wide flow range.

Boilers, Engines or CBG

The same gas may feed a boiler, a gas engine or a CBG plant, and each end use sets a different limit on H₂S, moisture and pressure.

Surplus and Off-Spec Gas

When the boiler or the CBG plant is down, the gas still needs a safe disposal route, which in practice is a flare sized for the full gas production.

The CRA Edge

CRA engineers the gas handling for press mud and spent wash biogas, from bulk H₂S removal and polishing to flares and the CBG gas train.

Bulk H₂S Removal

The chemical scrubber with biological regeneration removes the bulk of the H₂S without adding air to the gas.

Polishing for Tight Limits

Activated carbon polishing after the wet scrubber brings outlet H₂S below 5 ppm.

Flares for Surplus Gas

Enclosed and open flares are sized for the full gas production with the main gas user offline.

Gas Trains to CBG

CRA supplies the gas train from raw biogas to 250 bar compression for cascades.

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