Enclosed Ground Flare for the Gorai Landfill Closure, Mumbai

UPL Environmental Engineers Ltd
Mumbai, India

Enclosed ground flare system for MCGM's Gorai dumpsite closure, commissioned in 2009 and operating since without interruption.

July 2009
Commissioned
17+ Years
Operating Track Record
Nov 2008
PO Awarded
Enclosed ground flare system commissioned by CRA for MCGM's Gorai landfill closure in Mumbai.
The Overview
UPL Environmental Engineers Ltd
Client
MCGM, Mumbai
End Client
Design, Manufacture, Install & Commission
CRA Role
Enclosed Ground Flare with Gas Train
Application
Landfill Gas (LFG)
Gas Type
P001200068, Nov 2008
PO Reference

CRA designed, manufactured, installed and commissioned an enclosed flare system with gas train for the closure of the Gorai Dumpsite in Mumbai, a landmark project awarded by the Municipal Corporation of Greater Mumbai. The system safely combusts landfill gas extracted from the closed dumpsite, meeting CPCB emission norms and eliminating uncontrolled methane releases to atmosphere.

The Challenge

Safely closing Mumbai's Gorai dumpsite without uncontrolled methane release

MCGM required a landfill gas management system to support closure of the Gorai dumpsite in Mumbai. Uncontrolled methane emissions from the closed site posed both an environmental risk and a regulatory compliance gap under CPCB emission norms.

  • Safe combustion of extracted landfill gas from a closed dumpsite
  • Compliance with CPCB emission norms for a municipal closure project
  • Reliable long term operation with minimal site intervention
  • Coordination with UPL Environmental Engineers Ltd as the engaged contractor
Our Solution

A complete enclosed flare system engineered for landfill gas duty

CRA designed, manufactured, installed and commissioned a complete enclosed ground flare system with gas train for the Gorai dumpsite closure, delivered under PO P001200068 awarded by UPL Environmental Engineers Ltd in November 2008.

Scope delivered

  • Enclosed ground flare sized for landfill gas combustion duty
  • Complete gas train for gas handling ahead of the flare
  • Design, manufacture, installation and commissioning under a single scope
  • System engineered to meet CPCB emission norms for the closure project
Results

Commissioned in 2009 and operating without interruption since

  • System commissioned in July 2009, within eight months of PO award
  • Uncontrolled methane releases from the dumpsite eliminated
  • Operation certified as satisfactory by UPL Environmental Engineers Ltd
  • Continuous operation maintained for more than 15 years since commissioning
Conclusion

A landmark closure project for Mumbai's municipal waste infrastructure

The Gorai project reflects CRA’s ability to deliver a complete enclosed ground flare scope, from design through commissioning, for a municipal landfill closure under CPCB compliance requirements. The system’s continuous operation since 2009 demonstrates the durability of CRA’s flare engineering under long term unattended service.

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