Thermal Oxidizers for Paint and Resin Plants

Thermal oxidisers that destroy solvent vapour and fumes from resin reactors, thinning tanks and paint manufacture.

Thermal Oxidizers for Paint and Resin Plants
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Thermal Oxidizers for Paint and Resin Plants
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Overview

Reactor and paint fumes destroyed before they leave the plant

CRA's thermal oxidisers destroy the solvent vapour, reaction fumes and odour vented from resin reactors, thinning tanks and paint manufacture.

Destruction efficiency

>99%

Sources

Reactors and thinning tanks

Operation

Batch flows

Odour

Destroyed

Technology Explained

What does a thermal oxidiser do at a paint and resin plant?

Resin reactors and thinning tanks vent solvent vapour and fumes as each batch is cooked and thinned. The vents are collected and sent to a thermal oxidiser, which burns the solvent and the odour-causing compounds.

How it works

Condensers on the reactor vents remove most of the water first, and the oxidiser treats what remains.

1
Vents collected

Reactor, tank and mixing vents are gathered into a header.

2
Water removed

Condensers take out most of the reaction water.

3
Fumes oxidised

The oxidiser burns the solvent and fumes.

4
Gas discharged

The cleaned gas is discharged through the stack.

Key Benefits

1
Reactor Fumes Destroyed

Solvent and reaction fumes from resin reactors are oxidised before discharge.

2
Odour Removed

Odour from cooking and thinning is destroyed with the solvent.

3
Batch Operation

The oxidiser follows the changing vent flows of batch reactors.

4
Several Sources

Reactors, thinning tanks and mixing areas can share one oxidiser.

5
High Destruction Efficiency

The oxidiser is designed for destruction efficiency above 99%.

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The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and flare engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Alkyd resin reactors
Acrylic resin plants
Paint mixing and grinding
Can filling
Polyester resin reactors
Thinning tanks
Solvent storage vents
Plant odour control

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Frequently Asked Questions

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Frequently Asked Questions

Why do resin plants need a thermal oxidiser?

Resin reactors release solvent vapour and fumes with a strong odour. The oxidiser destroys them before they reach the air.

Can the oxidiser cope with batch reactors?

Yes. CRA designs the oxidiser for the changing flows and loads through each batch.

What happens to the water vapour from the reactors?

Condensers on the reactor vents remove most of the water, and the remaining vapour goes to the oxidiser.

What data does CRA need to size a resin plant oxidiser?

CRA needs the vent sources, their flows through a batch, the solvents and products involved, the emission limits and the site conditions.

Can paint mixing areas share the same oxidiser?

Yes, where the flows are compatible. Large, dilute flows from mixing areas may suit a regenerative unit.

Custom engineered. Properly scoped.

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