CBG Gas Trains for Paddy Straw Plants

CBG gas trains for paddy straw plants, from raw biogas to 250 bar compression for cascades.

CBG Gas Trains for Paddy Straw Plants
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CBG Gas Trains for Paddy Straw Plants
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Overview

Paddy straw biogas to CBG at 250 bar

CRA's gas train takes raw biogas from a paddy straw digester through scrubbing, drying, membrane upgrading and compression to 250 bar, ready for cascade filling.

Compression

Up to 250 bar

Product gas

IS 16087:2025

Methane slip

Below 1%

Scope

Raw biogas to cascade

Technology Explained

What does a CBG gas train do at a paddy straw plant?

Biogas from paddy straw digesters carries carbon dioxide, moisture and hydrogen sulphide. The gas train removes the H₂S, dries the gas, separates the carbon dioxide in a membrane stage and compresses the methane-rich product to 250 bar. Each stage is designed with the next, so the gas quality holds from digester to cascade.

How it works

The train starts at the digester gas holder and ends at the cascade filling point, with a flare for surplus gas.

1
H₂S removed

A scrubber removes hydrogen sulphide from the raw biogas.

2
Gas dried

Moisture is removed before the gas reaches the membranes.

3
CO₂ separated

Membrane upgrading raises the methane content of the gas.

4
Gas compressed

The compression package raises the product gas to 250 bar.

5
Gas metered

The CBG is metered as it fills the cascades.

Key Benefits

1
One Gas Train

Scrubbing, drying, upgrading, compression and metering share one design basis.

2
IS 16087 Product Gas

The train is designed to deliver CBG that meets IS 16087:2025.

3
Low Methane Slip

Membrane upgrading keeps methane slip below 1%.

4
Built for Variable Output

The train is sized for the plant's flow range through the year.

5
Single Responsibility

One supplier is answerable for gas quality from digester to cascade.

Projects That Push Boundaries

See all Case Studies
Biogas
Wet H2S Scrubber for CBG Biogas Upgrading in Kerala
CBG Plant, Kerala
Kerala, India

Removes H₂S from Biogas stream using a wet scrubber, engineered for CBG Application.

971 Nm³/hr

Capacity

~250 ppm

Inlet H₂S

Wet scrubber

System Type
Read case study
See All Case Studies

The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and flare engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Paddy straw CBG plants
SATAT plants
City gas supply
Mixed agri-residue plants
Crop residue biogas
Cascade filling
Industrial CBG supply
Plant expansions

Frequently Asked Questions

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Frequently Asked Questions

What does the CBG gas train include?

It includes H₂S scrubbing, gas drying, membrane upgrading, compression to 250 bar and metering, engineered together as one package.

How does the train cope with seasonal straw supply?

CRA designs the train for the plant's flow range across the year, including periods of lower gas production.

Does the product gas meet IS 16087?

The train is designed to deliver CBG that meets IS 16087:2025.

What data does CRA need for a paddy straw CBG gas train?

CRA needs the raw biogas flow range across the year, its composition including H₂S, the CBG output the plant is targeting and the site conditions.

Can CRA supply part of the train?

Yes. CRA supplies each stage on its own as well and can match it to equipment already at site.

Custom engineered. Properly scoped.

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