CBG Gas Trains for Cattle Dung Plants

CBG gas trains for cattle dung biogas plants, from raw biogas to 250 bar compression for cascades.

CBG Gas Trains for Cattle Dung Plants
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CBG Gas Trains for Cattle Dung Plants
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Overview

Cattle dung biogas to CBG at 250 bar

CRA's gas train takes raw biogas from cattle dung digesters through scrubbing, drying, membrane upgrading and compression to 250 bar, ready for the cascades.

Compression

Up to 250 bar

Product gas

IS 16087:2025

Methane slip

Below 1%

Scope

Raw biogas to cascade

Technology Explained

What does a CBG gas train do at a cattle dung plant?

Cattle dung digesters produce biogas of fairly steady quality, with carbon dioxide, moisture and hydrogen sulphide to remove. The train scrubs out the H₂S, dries the gas, separates the carbon dioxide through membranes and compresses the product to 250 bar. The stages are designed together, so the CBG holds its quality from digester to cascade.

How it works

The train runs from the digester gas holder to the cascade filling point, with a flare for surplus gas.

1
Gas scrubbed

The scrubber removes hydrogen sulphide from the raw biogas.

2
Moisture removed

Drying protects the membranes and the compressor.

3
Methane concentrated

Membranes separate carbon dioxide and raise the methane content.

4
Compressed to 250 bar

The compression package fills the cascades at 250 bar.

5
Metered for sale

The CBG is metered as it leaves the plant.

Key Benefits

1
One Gas Train

Every stage from scrubbing to metering shares one design basis.

2
IS 16087 Product Gas

Product gas quality is designed around IS 16087:2025.

3
Low Methane Slip

Multi-stage membranes hold methane slip under 1%.

4
Sized for the Plant

CRA matches each stage to the plant's gas output.

5
Single Responsibility

Every stage comes from one supplier, so the interfaces are engineered together.

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The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and flare engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Dairy biogas plants
GOBARdhan projects
SATAT plants
Bottled CBG supply
Cattle shelter plants
Village cluster plants
Cascade filling
Co-digestion plants

Our Resources

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Frequently Asked Questions

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Frequently Asked Questions

Is cattle dung biogas suitable for CBG?

Yes. Once the H₂S, moisture and carbon dioxide are removed, cattle dung biogas can be upgraded and compressed as CBG.

What does the gas train include?

It includes H₂S scrubbing, drying, membrane upgrading, compression to 250 bar and metering, engineered as one package.

Does the product gas meet IS 16087?

CRA designs the cattle dung gas train to deliver CBG within IS 16087:2025, the Indian specification for compressed biogas.

What data does CRA need for a cattle dung CBG gas train?

CRA needs the raw biogas flow range, its composition including H₂S, the required CBG output and the site conditions.

Can the train be supplied in stages?

Yes. CRA supplies each stage on its own as well, so a plant can add upgrading and compression to an existing biogas set-up.

Custom engineered. Properly scoped.

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