Thermal Oxidizers for Sulphur Recovery Units

Thermal oxidisers that destroy the reduced sulphur compounds left in sulphur recovery unit tail gas.

Thermal Oxidizers for Sulphur Recovery Units
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Thermal Oxidizers for Sulphur Recovery Units
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Overview

Final destruction of sulphur in SRU tail gas

CRA's sulphur tail gas thermal oxidisers convert the hydrogen sulphide, carbonyl sulphide and carbon disulphide left after the Claus stages, with destruction efficiency above 99.9%.

DRE

>99.9%

Target compounds

H₂S, COS, CS₂

Application

SRU tail gas

Burner management

Supplied by CRA

Technology Explained

What does a thermal oxidiser do after a sulphur recovery unit?

A sulphur recovery unit removes most of the sulphur from acid gas, but its tail gas still holds reduced sulphur compounds. A thermal oxidiser burns this gas with fuel and air at high temperature, which oxidises the remaining sulphur compounds to sulphur dioxide. The treated flue gas then leaves through the stack.

How it works

The oxidiser sits after the last Claus stage or the tail gas treating unit, ahead of the stack.

1
Tail gas received

Tail gas from the sulphur recovery unit flows to the oxidiser.

2
Fuel and air added

The burner fires fuel gas and air to reach the oxidation temperature.

3
Sulphur oxidised

H₂S, COS and CS₂ oxidise to sulphur dioxide in the combustion chamber.

4
Residence time held

The chamber holds the gas long enough for complete oxidation.

5
Flue gas to the stack

The treated flue gas leaves through the stack.

Key Benefits

1
Over 99.9% Destruction

Reduced sulphur compounds are oxidised with destruction efficiency above 99.9%.

2
Built for SRU Tail Gas

The design suits the composition and flow of Claus tail gas.

3
Odour and Toxicity Removed

Hydrogen sulphide, COS and CS₂ are converted to sulphur dioxide before the gas reaches the stack.

4
Integrated Controls

CRA supplies the burner management system with the oxidiser.

5
Engineered for the Plant

Each oxidiser is designed for the plant's sulphur recovery capacity and stack requirements.

Projects That Push Boundaries

See all Case Studies
Paper & Pulp
Triple-Fuel Thermal Oxidizer for High-Sulphur Sour Gas & NCG
Paper Mill, Tamil Nadu
Tamil Nadu, India

Simultaneous destruction of multiple corrosive gas streams in an active paper manufacturing process.

99%

DRE

3

Fuel Sources

Sour gas, NCG

Gas Streams
Read case study
See All Case Studies

The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and combustion engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Claus sulphur recovery units
Refinery sulphur blocks
Sour gas fields
SRU start-up and shutdown
Tail gas treating units
Gas processing plants
Sulphur pit vents
Sulphur recovery upgrades

Frequently Asked Questions

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Frequently Asked Questions

Why does SRU tail gas need a thermal oxidiser?

Tail gas still carries H₂S, COS and CS₂ after the Claus stages. The oxidiser converts them to sulphur dioxide before the gas reaches the stack.

What destruction efficiency does the oxidiser achieve?

CRA designs its sulphur tail gas thermal oxidisers for destruction efficiency above 99.9%.

Can sulphur pit vent gas go to the oxidiser?

In many plants it can. CRA reviews the pit vent flow and composition and includes it in the design where it is suitable.

What data does CRA need to size an SRU tail gas oxidiser?

CRA needs the tail gas flow and composition, the fuel available, the stack limits and the site conditions.

Does CRA supply the burner management system?

Yes. CRA supplies the burner management system and integrates it with the oxidiser.

Custom engineered. Properly scoped.

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