Thermal Oxidizers for Petrochemical Process Vents

Thermal oxidisers for continuous petrochemical process vents, with a flare route for safe disposal when the oxidiser trips.

Thermal Oxidizers for Petrochemical Process Vents
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Thermal Oxidizers for Petrochemical Process Vents
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Overview

Continuous process vents oxidised, with a flare behind them

CRA's thermal oxidisers destroy the organics in continuous petrochemical process vents, with heat recovery where it pays and a flare route for trips.

Destruction efficiency

>99%

Heat recovery

Optional

Trip disposal

Flare included

NOx

Low NOx option

Technology Explained

What does a thermal oxidiser do with petrochemical vents?

Reactors, absorbers and recovery sections release vent gas that carries organics. A thermal oxidiser burns this gas with air and support fuel, turning the organics into carbon dioxide and water.

How it works

The vents are collected into a header that feeds the oxidiser, with a flare connection that takes over when the oxidiser stops.

1
Vents collected

Process vents are gathered into a header.

2
Organics oxidised

The oxidiser burns the organics with air and support fuel.

3
Heat recovered

A boiler or recuperator can use the heat in the exhaust.

4
Trip covered

The flare takes the vent gas when the oxidiser trips.

Key Benefits

1
High Destruction Efficiency

The oxidiser is designed for destruction efficiency above 99%.

2
Continuous Vents

The unit runs for as long as the process does.

3
Heat Recovery

Recovered heat can raise steam or preheat the vent gas.

4
Low NOx Option

Low NOx designs suit nitrogen-bearing vents.

5
Flare Back-Up

A flare route takes the vent gas when the oxidiser trips.

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The CRA Edge

Proven Expertise

CRA has more than 30 years of experience in gas handling and flare engineering.

In-House Strength

Design, R&D and manufacturing are carried out under one roof.

Global Compliance

ISO 9001 certified through TÜV NORD, with designs aligned with ASME, API and CE.

Tailored Solutions

Designs are customised to the process needs and the regulations that apply at site.

Applications

Reactor off-gas
Recovery section vents
Loading vents
Aromatics plants
Absorber vents
Storage tank vents
Oxygenate plants
Polymer plant vents

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Our Resources

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Tecnical Datasheet
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Frequently Asked Questions

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Frequently Asked Questions

When does a petrochemical vent need a thermal oxidiser?

Continuous vents carrying organics that a permit limits are usually sent to a thermal oxidiser, which holds a steady destruction efficiency.

Can the oxidiser recover heat?

Yes. Where the vent carries enough heat, a waste heat boiler or a recuperator can recover it.

What happens when the oxidiser trips?

The vent gas switches to a flare, so it is still burned safely. CRA includes this route in every oxidiser package.

What data does CRA need for a petrochemical vent oxidiser?

CRA needs the flow range and composition of each vent, the emission limits, the fuel and utilities available and the site conditions.

Can several vents go to one oxidiser?

Yes, where the streams are compatible. CRA reviews each vent before combining them.

Custom engineered. Properly scoped.

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